在沖壓件廠中對于金屬沖壓件加工質量(liang)要(yao)求(qiu)是(shi)十(shi)分嚴格的(de)(de)(de)(de)。所以(yi)要(yao)嚴格控(kong)制沖(chong)壓(ya)(ya)件(jian)(jian)的(de)(de)(de)(de)形(xing)(xing)(xing)(xing)狀尺寸(cun):首(shou)先是(shi)對(dui)彎(wan)曲(qu)(qu)件(jian)(jian)的(de)(de)(de)(de)要(yao)求(qiu):.彎(wan)曲(qu)(qu)件(jian)(jian)形(xing)(xing)(xing)(xing)狀應盡量(liang)對(dui)稱(cheng),彎(wan)曲(qu)(qu)半徑(jing)不(bu)(bu)能小于材料(liao)允許的(de)(de)(de)(de)小彎(wan)曲(qu)(qu)半徑(jing)。曲(qu)(qu)邊(bian)過短不(bu)(bu)易成(cheng)形(xing)(xing)(xing)(xing),故應使彎(wan)曲(qu)(qu)邊(bian)的(de)(de)(de)(de)平直部(bu)分H>2δ。如果要(yao)求(qiu)H很短,則需先留(liu)出適當的(de)(de)(de)(de)余量(liang)以(yi)增(zeng)大(da)H,彎(wan)好(hao)后再(zai)切去所增(zeng)加的(de)(de)(de)(de)金屬(shu)。彎(wan)曲(qu)(qu)帶(dai)孔(kong)件(jian)(jian)時,為避免孔(kong)的(de)(de)(de)(de)變(bian)形(xing)(xing)(xing)(xing)。金屬(shu)沖(chong)壓(ya)(ya)件(jian)(jian)外形(xing)(xing)(xing)(xing)應簡單、對(dui)稱(cheng),深(shen)度不(bu)(bu)宜(yi)過大(da)。以(yi)便(bian)使拉深(shen)次數(shu)少(shao),容易成(cheng)形(xing)(xing)(xing)(xing)。金屬(shu)沖(chong)壓(ya)(ya)件(jian)(jian)的(de)(de)(de)(de)圓角半徑(jing)在(zai)不(bu)(bu)增(zeng)加工(gong)藝(yi)程序的(de)(de)(de)(de)情況(kuang)下(xia)。否則必將增(zeng)加拉深(shen)次數(shu),也增(zeng)模(mo)具數(shu)量(liang),并容易產生廢(fei)品和提高成(cheng)本(ben)。
大連沖壓件,對(dui)熱(re)(re)處(chu)理(li)(li)強(qiang)度,是否一(yi)定(ding)(ding)要(yao)比未熱(re)(re)處(chu)理(li)(li)前的強(qiang)度低(di)(di)?這個問題,其答案是為不一(yi)定(ding)(ding),因為其的關鍵,還(huan)是要(yao)看熱(re)(re)處(chu)理(li)(li)工(gong)藝,主(zhu)要(yao)是熱(re)(re)處(chu)理(li)(li)溫度這一(yi)個。一(yi)般來(lai)講,金屬經(jing)過冷沖壓加工(gong)后,其脆性(xing)會增加。因此,對(dui)其進行熱(re)(re)處(chu)理(li)(li)或(huo)是發(fa)黑處(chu)理(li)(li),來(lai)提高沖壓件的塑性(xing)。如果,是為低(di)(di)溫過程,那么,對(dui)其強(qiang)度,是有(you)(you)所(suo)降低(di)(di)的,但如果采用(yong)高溫退火的話,則不會有(you)(you)很(hen)大影(ying)響。
沖壓(ya)件(jian)的工序數(shu)量(liang),應(ying)怎樣來確定?沖壓(ya)件(jian)上(shang),對(dui)其(qi)的工序數(shu)量(liang),一般來講(jiang),其(qi)是指同一性質的工序,其(qi)重復(fu)進行(xing)的次數(shu)。因(yin)此,在能夠(gou)保證沖壓(ya)件(jian)質量(liang)這一前提下(xia),應(ying)盡量(liang)減少(shao)工序數(shu)量(liang),這樣,可(ke)以來提高(gao)(gao)工件(jian)生產效率,以及提高(gao)(gao)其(qi)經濟效益。而且,對(dui)這一要求,是要嚴格執行(xing)的,不能有(you)半點馬(ma)虎和松懈,以保證有(you)上(shang)述效果(guo)。