大連沖壓件的(de)沖裁間(jian)隙的(de)精度主要取(qu)決于數控加(jia)(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝。刃口加(jia)(jia)工(gong)(gong)(gong)裝配過程,首先對刀塊安裝面(mian)粗加(jia)(jia)工(gong)(gong)(gong)到位(wei),鑲塊一次拼裝完畢后(暫不裝銷釘(ding)),進(jin)(jin)行型面(mian)粗加(jia)(jia)工(gong)(gong)(gong);繼而整體熱處理后,對刀塊安裝面(mian)精加(jia)(jia)工(gong)(gong)(gong)到位(wei),鑲塊進(jin)(jin)行火后二次拼裝(安裝銷釘(ding)),進(jin)(jin)行型面(mian)精加(jia)(jia)工(gong)(gong)(gong)。
在汽車沖壓件中,一部分經沖壓后直接成為汽車零部件,另一部分經沖壓后還需經過焊接、或機械加工、或(huo)油(you)漆等工(gong)(gong)藝加工(gong)(gong)后才(cai)能成為(wei)汽車(che)零部件(jian)。成型工(gong)(gong)序是指(zhi)使(shi)坯(pi)料在不破裂(lie)的(de)條件(jian)下產生塑性變形而(er)獲(huo)得一定形狀和尺寸的(de)沖壓件(jian)的(de)工(gong)(gong)序。
板材產(chan)生局(ju)部(bu)彈性拉伸和彎(wan)(wan)曲變(bian)形(xing)(xing),當變(bian)形(xing)(xing)區的(de)應力(li)滿足屈(qu)服條件時形(xing)(xing)成塑(su)性變(bian)形(xing)(xing)。成型工(gong)序具有材料(liao)(liao)利用(yong)率高(gao)、效率高(gao)、操(cao)作方便、模具使(shi)用(yong)壽(shou)命長(chang)、生產(chan)成本低等優點。較低的(de)屈(qu)服強(qiang)度、較高(gao)的(de)彈性模量(liang)。其中(zhong),塑(su)性好的(de)材料(liao)(liao)不易彎(wan)(wan)裂,屈(qu)服強(qiang)度較低、彈性模量(liang)較高(gao)的(de)材料(liao)(liao)回彈較小。
程序輸入數控裝置后通過功放(fang)自動(dong)(dong)控制(zhi)步進電機(ji),帶動(dong)(dong)機(ji)床工(gong)(gong)作臺和(he)工(gong)(gong)件(jian)相對電極(ji)絲沿X、Y方向移動(dong)(dong),完成平面形狀的(de)(de)加工(gong)(gong)。數控裝置自動(dong)(dong)控制(zhi)工(gong)(gong)件(jian)和(he)電極(ji)絲之間的(de)(de)相對運動(dong)(dong)軌(gui)跡的(de)(de)同時(shi),檢測到的(de)(de)放(fang)電間隙大小和(he)放(fang)電狀態信息經變頻后反饋給(gei)數裝置來控制(zhi)進給(gei)速度,使進給(gei)速度與工(gong)(gong)件(jian)材料的(de)(de)蝕(shi)除速度相平衡,維持正常的(de)(de)穩定加工(gong)(gong)。